DED additive manufacturing: repairing critical parts rather than replacing them

In the face of aeronautical maintenance challenges, DED additive manufacturing (Directed Energy Deposition) is emerging as a disruptive technology.

At IREPA LASER, we have developed an innovative, industrialisable DED additive manufacturing process specifically designed for the reconstruction of critical parts in the aeronautics sector.

Repairing existing parts with DED additive manufacturing: a new approach to maintenance

In collaboration with a major player in aeronautical maintenance, we have developed a DED additive manufacturing solution that makes it possible to recover high-value parts instead of replacing them.

The concrete benefits of the DED additive manufacturing process developed by IREPA LASER:

  • Processing times reduced by more than 60%
  • Savings on tooling and manufacturing costs
  • Less dependence on critical materials
  • Lighter logistics and storage operations
  • Restoration of the parts' original mechanical and geometric functions

Our approach simplifies traditional repair chains while maintaining a high level of quality and reliability, essential in the demanding aeronautics environment.

A response to the challenges of sustainability and industrial sovereignty

With the ramp-up of new-generation engines, maintenance is becoming a strategic issue, both for operational performance and for reducing the environmental footprint.

By integrating DED additive manufacturing into industrial environments, IREPA LASER offers a solution that is:

  • More sustainable, by extending the service life of components
  • More agile, by reducing supplier dependencies
  • More competitive, by improving the responsiveness of maintenance services

DED additive manufacturing: a performance lever for aeronautics

This project illustrates the transformative potential of DED additive manufacturing in advanced industrial repair, particularly for complex parts subjected to extreme conditions.

It paves the way for smarter maintenance, capable of meeting the demands of modern aeronautics: availability, safety, performance and resource efficiency.

Do you have a repair requirement? Consider DED additive manufacturing with IREPA LASER

Our DED additive manufacturing experts support you from proof of concept to integration on the shop floor, ensuring quality, traceability and robustness.

Find out more about our additive manufacturing solutions

 

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